https://www.mdu.se/

mdu.sePublications
Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Checkpointing and State Transfer for Industrial Controller Redundancy
Mälardalen University, School of Innovation, Design and Engineering, Embedded Systems.ORCID iD: 0000-0002-5333-3699
Mälardalen University, School of Innovation, Design and Engineering, Embedded Systems.ORCID iD: 0000-0003-2488-5774
Mälardalen University, School of Innovation, Design and Engineering, Embedded Systems.ORCID iD: 0000-0001-6132-7945
Show others and affiliations
2026 (English)In: Journal of systems architecture, ISSN 1383-7621, E-ISSN 1873-6165, Vol. 178, p. 103872-Article in journal (Refereed) Published
Abstract [en]

Industrial controllers are moving from controller-centric to network-centric architectures, where lightweight containerization is increasingly adopted in operational technology. Many industrial domains require high reliability, often achieved through spatial standby redundancy with duplicated controllers where one is the active primary and the other a standby backup. In such setups, the standby backup must seamlessly take over control when the primary fails. Hence, the backup needs to be up-to-date with respect to the primary's internal state. The retrieval of internal states is commonly known as checkpointing. We review checkpointing approaches used in virtualized and industrial settings and derive a set of desired features for state-transfer protocols. We then assess existing communication protocols against these features and experimentally evaluate the two strongest contenders under no-loss and packet-loss conditions, measuring recovery performance. The analysis reveals that none of the protocols assessed meets all the desired features. To address this gap, we introduce a new state-transfer protocol that satisfies all identified features. In experiments, it demonstrates good performance under packet loss, with only a slight reduction in throughput compared to the identified top contender protocols that we used for comparison. 

Place, publisher, year, edition, pages
Elsevier BV , 2026. Vol. 178, p. 103872-
Keywords [en]
Checkpointing, Communication, Fault tolerance, Industrial control systems, Redundancy, Reliability, State transfer
National Category
Computer Systems Embedded Systems
Identifiers
URN: urn:nbn:se:mdh:diva-73188DOI: 10.1016/j.sysarc.2026.103872ISI: 001796351400001Scopus ID: 2-s2.0-105041450224OAI: oai:DiVA.org:mdh-73188DiVA, id: diva2:1995506
Available from: 2025-09-05 Created: 2025-09-05 Last updated: 2026-07-01Bibliographically approved
In thesis
1. Revisiting Spatial Redundancy in Industrial Controller Architectures: A Network-Centric Perspective
Open this publication in new window or tab >>Revisiting Spatial Redundancy in Industrial Controller Architectures: A Network-Centric Perspective
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Automation solutions are omnipresent in modern society as a part of the infrastructure that provides utility services such as water and power. At the core of these systems is the controller, a specialized computer designed to operate in harsh environments where unplanned downtime can be costly. High-quality hardware, software, and spatial redundancy (i.e., hardware multiplication) are commonly employed to mitigate disruptions. 

Industrial control systems are evolving into more interconnected and interoperable architectures, marking a shift toward network-centric designs where the network, rather than the controller, becomes the central part of the system. Concepts traditionally associated with information technology, such as edge and cloud computing, containerization, and orchestrators, are entering the operational technology domain. New standards, such as OPC UA, with its information model and communication protocols, are gaining traction to facilitate interoperability.

This evolution presents redundancy challenges, such as adapting failure detection and state transfer mechanisms needed by standby redundancy to a network context, and opportunities, such as utilizing systems previously confined to the information technology domain. This shift toward a network-centric control system architecture is the overarching motivation for this thesis's revisit of spatial redundancy.

Specifically, this thesis investigates orchestrator-aided failure recovery as a complement to traditional redundancy. It also proposes a failure detection mechanism that maintains consistent control during network partitioning between redundant controllers. The thesis also examines the behavior of OPC UA PubSub in a standby redundancy context. It introduces a method for processing priority based on information embedded in incoming network frames. Additionally, the thesis proposes an architecture that enables the distribution of redundancy-related state data. It also investigates checkpointing solutions and communication protocols to identify a suitable mechanism for transferring state data between redundant controllers.

Place, publisher, year, edition, pages
Västerås: Mälardalens universitet, 2025
Series
Mälardalen University Press Dissertations, ISSN 1651-4238 ; 443
National Category
Computer Sciences
Research subject
Computer Science
Identifiers
urn:nbn:se:mdh:diva-73223 (URN)978-91-7485-723-8 (ISBN)
Public defence
2025-11-06, Kappa och digitalt, Mälardalens universitet, Västerås, 13:15 (English)
Opponent
Supervisors
Funder
Knowledge Foundation
Available from: 2025-09-10 Created: 2025-09-10 Last updated: 2025-10-16Bibliographically approved

Open Access in DiVA

No full text in DiVA

Other links

Publisher's full textScopus

Authority records

Johansson, BjarneLeander, BjörnNolte, ThomasPapadopoulos, Alessandro

Search in DiVA

By author/editor
Johansson, BjarneLeander, BjörnNolte, ThomasPapadopoulos, Alessandro
By organisation
Embedded Systems
In the same journal
Journal of systems architecture
Computer SystemsEmbedded Systems

Search outside of DiVA

GoogleGoogle Scholar

doi
urn-nbn

Altmetric score

doi
urn-nbn
Total: 155 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf