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The Impact of Rapid Product Developmenton Operations Sites: A Case Study fromthe Heavy Vehicle Industry
Mälardalen University, Faculty of Engineering and Health Sciences, Department of Engineering Sciences.
Mälardalen University, Faculty of Engineering and Health Sciences, Department of Engineering Sciences.
2026 (English)Independent thesis Advanced level (degree of Master (Two Years)), 20 credits / 30 HE creditsStudent thesis
Abstract [en]

The increasing pressure for shorter product development cycles, faster market introduction, and higherflexibility is changing how manufacturing companies develop new products. Traditional stage-basedproduct development models are increasingly challenged by newer and more iterative approaches thatemphasize speed, parallel activities, and continuous adaptation. While these approaches may improveresponsiveness and reduce time-to-market, they also create challenges for industrialization andproduction systems that are traditionally designed around stability, predictability, and maturerequirements. Despite growing interest in iterative product development, there is limited understandingof how these development approaches affect industrialization processes in manufacturing context. Thisthesis examines how newer, faster, and more iterative product development models affectindustrialization processes in manufacturing contexts, with a particular focus on how industrializationat production sites can be aligned to support such development approaches without compromisingproduction performance.The aim has been achieved through a qualitative single-case study conducted within the heavy vehicleindustry. Empirical data were collected through semi-structured interviews with employees frommultiple functions, complemented by internal company material. The results show that newer productdevelopment models are characterized by increased speed, parallel activities, iterative development,decentralized decision-making, and earlier cross-functional involvement. The findings further show thatsuccessful alignment between industrialization and iterative product development requires earlierinvolvement of production-related functions, continuous cross-functional coordination, structurediteration frameworks, shared maturity definitions, and dedicated validation environments. The studyconcludes that faster and more iterative product development does not reduce the need for structure andcoordination, but instead changes where and how coordination takes place throughout the developmentprocess.

Abstract [sv]

Det ökade kravet på kortare produktutvecklingscykler, snabbare marknadsintroduktion och högreflexibilitet förändrar hur tillverkande företag utvecklar nya produkter. Traditionella stage-gate-baseradeproduktutvecklingsmodeller utmanas i allt större utsträckning av nyare och mer iterativa arbetssätt sombetonar snabbhet, parallella aktiviteter och kontinuerlig anpassning. Samtidigt som dessa arbetssätt kanförbättra flexibilitet och minska time-to-market, skapar de även utmaningar för industrialisering ochproduktionssystem som traditionellt är utformade för stabilitet, förutsägbarhet och mognakravspecifikationer. Trots ett växande intresse för iterativ produktutveckling finns det begränsadförståelse för hur dessa utvecklingsmodeller påverkar industrialiseringsprocesser inom tillverkandeindustri. Detta examensarbete undersöker hur nyare, snabbare och mer iterativaproduktutvecklingsmodeller påverkar industrialiseringsprocesser inom tillverkande industri, med särskiltfokus på hur industrialisering vid produktionsanläggningar kan anpassas för att stödja sådanautvecklingsmodeller utan att kompromissa med produktionsprestanda.Studien har genomförts som en kvalitativ fallstudie inom tung fordonsindustri. Det empiriska materialetsamlades in genom semistrukturerade intervjuer med medarbetare från flera olika organisatoriskafunktioner, kompletterat med interna företagsdokument och en strukturerad litteraturstudie. Resultatetvisar att nyare produktutvecklingsmodeller kännetecknas av högre utvecklingstakt, parallella aktiviteter,iterativ utveckling, decentraliserat beslutsfattande och tidigare tvärfunktionell involvering. Resultatenvisar vidare att en framgångsrik anpassning mellan industrialisering och iterativ produktutveckling krävertidigare involvering av produktionsrelaterade funktioner, kontinuerlig tvärfunktionell koordinering,strukturerade iterationsramverk, gemensamma mognadsdefinitioner och dedikerade valideringsmiljöer.Studien drar slutsatsen att snabbare och mer iterativ produktutveckling inte minskar behovet av strukturoch koordinering, utan istället förändrar var och hur koordinering behöver ske genomutvecklingsprocessen.

Place, publisher, year, edition, pages
2026. , p. 65
Keywords [en]
Product Development, Industrialization, Iterative Development, Cross-functional Integration, Stage-gate, Requirement Maturity
Keywords [sv]
Produktutveckling, Industrialisering, Iterativ utveckling, Tvärfunktionell integration, Stage- gate, Kravmognad
National Category
Engineering and Technology
Identifiers
URN: urn:nbn:se:mdh:diva-78471OAI: oai:DiVA.org:mdh-78471DiVA, id: diva2:2082993
External cooperation
Konfidentiell samarbetspartner
Subject / course
Product and Process Development
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Examiners
Available from: 2026-08-03 Created: 2026-07-01 Last updated: 2026-09-07Bibliographically approved

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