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Accelerating Smart Production: Managing Sustainable Selection and Integration of Digital Technologies
Mälardalen University, Faculty of Engineering and Health Sciences, Department of Engineering Sciences.ORCID iD: 0000-0002-6842-0648
2026 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

The manufacturing industry is undergoing a digital transformation in which an increasing range of digital technologies is available to support the development of smart production. However, realizing the potential of digital technologies depends not only on selecting suitable digital technologies but also on integrating them with existing production equipment, systems, processes, and people. Manufacturing companies commonly approach digital technology selection and integration through fragmented and technology-driven initiatives. This makes it difficult to establish coherent data flows, from raw data to usage, and realize the intended value over time. Moreover, production systems differ in their characteristics and needs. Digital technologies suitable in one context may therefore not be equally suitable in another. This, combined with the large number of digital technologies available, makes it challenging for manufacturing companies to determine which digital technologies to select and how to integrate them. This can result in unsustainable selection and integration processes that, for instance, are resource-demanding or fail to deliver the intended value. Against this background, the purpose of this PhD thesis is to manage the sustainable selection and integration of digital technologies to enable smart production. This was achieved by adopting a case study design in the manufacturing industry.

The findings show that the production system context influences sustainable digital technology selection and integration in several interrelated ways. First, it shapes requirements across the data value chain. This includes how data needs to be generated, communicated, stored, processed, and used to support decision-making. Second, contextual conditions and priorities influence which digital technology alternatives are feasible and what needs to be emphasized during selection and integration. Third, the production system context influences which selection and integration practices require emphasis and how they need to be applied. The findings further show that sustainable digital technology selection and integration is an iterative process of preparing, selecting, integrating, and ensuring value. Throughout this process, data value chain requirements need to be aligned with contextual conditions and priorities. Suitable selection and integration practices need to be applied and adapted, while competing demands are continuously managed. Since the implications of a specific production system context cannot always be fully anticipated, learning throughout the process may require earlier decisions to be revisited and refined.

The thesis contributes with an iterative process for managing the sustainable selection and integration of digital technologies in the context of the production system. The process provides manufacturing companies with guidance for moving from fragmented digital technology initiatives towards a more structured and adaptive approach to selection and integration of digital technologies. This can support manufacturing companies in accelerating smart production.

Place, publisher, year, edition, pages
Eskilstuna: Mälardalen University , 2026.
Series
Mälardalen University Press Dissertations, ISSN 1651-4238 ; 474
National Category
Engineering and Technology
Research subject
Industrial Systems
Identifiers
URN: urn:nbn:se:mdh:diva-78530ISBN: 978-91-7485-768-9 (print)OAI: oai:DiVA.org:mdh-78530DiVA, id: diva2:2084414
Public defence
2026-10-02, A2-004, Mälardalens universitet, Eskilstuna, 09:15 (English)
Opponent
Supervisors
Available from: 2026-08-21 Created: 2026-07-05 Last updated: 2026-09-11Bibliographically approved
List of papers
1. Navigating Contextual Complexity in Smart and Sustainable Production: A Comparative Study on the Selection and Integration of Digital Technologies
Open this publication in new window or tab >>Navigating Contextual Complexity in Smart and Sustainable Production: A Comparative Study on the Selection and Integration of Digital Technologies
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2026 (English)In: Procedia Computer Science, ISSN 1877-0509, Vol. 277, p. 705-717Article in journal (Refereed) Published
Abstract [en]

Smart and sustainable production is increasingly critical for companies aiming to reduce environmental impact while maintaining competitiveness. Digital technologies play a key role by enabling data-driven decision-making to optimize production processes, reduce waste, and extend product lifecycles through the deployment of circular strategies such as reuse and remanufacturing. However, realizing the full potential of digital technologies for smart and sustainable production requires thoughtful selection and effective integration, both of which must account for the contextual complexity of the production environment. Despite this, limited research has examined how factors such as multi-actor involvement, system heterogeneity, and data uncertainty influence the selection and integration of digital technologies. This paper addresses this gap by examining how contextual complexity influences the selection and integration of digital technologies in smart and sustainable production. A multiple case study design was applied, examining one case within a remanufacturing ecosystem and another focused on performance monitoring of production equipment. The study identifies seven dimensions of contextual complexity - spanning process maturity, organizational landscape, stakeholder environment, system architecture, data uncertainty, integration demands, and transformation challenges - that influence how technologies should be selected and integrated. The findings reveal that in low-to-medium complexity settings, greater emphasis should be placed on making a suitable technology selection, supported by standardized platforms and centralized governance. In contrast, high-complexity environments require stronger focus on integration, emphasizing interoperability, federated governance, and adaptable data strategies. Based on these insights, the paper presents a framework to guide platform strategy, visualization, governance, data storage, and data handling according to the complexity level of the deployment context. © 2026 The Author(s).

Place, publisher, year, edition, pages
Elsevier BV, 2026
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:mdh:diva-77470 (URN)10.1016/j.procs.2026.02.112 (DOI)2-s2.0-105040191875 (Scopus ID)
Funder
Knowledge Foundation
Available from: 2026-06-11 Created: 2026-06-11 Last updated: 2026-07-05Bibliographically approved
2. A data flow framework to support the selection and integration of digital technologies for smart production
Open this publication in new window or tab >>A data flow framework to support the selection and integration of digital technologies for smart production
2025 (English)In: International Journal of Production Research, ISSN 0020-7543, E-ISSN 1366-588X, Vol. 63, no 12, p. 4269-4286Article in journal (Refereed) Published
Abstract [en]

With the development towards Industry 5.0, manufacturing companies are developing towards Smart Production - namely, using data as a resource to interconnect the elements in the production system for a more resource-efficient and sustainable production. Selection and integration of digital technologies are crucial steps to ensure that suitable technology is chosen and properly introduced in the production system. However, having one digital technology is not enough; rather there is a need to combine several synergising technologies for smart production. There are many challenges when selecting and integrating a combination of synergising digital technologies for smart production. Therefore, the purpose of this paper is to support manufacturing companies in systematically selecting and integrating suitable digital technologies for efficiently benefiting data value chains for smart production. This paper employed a multiple case study involving manufacturing companies within different industries and of different sizes. The paper analyses the current challenges related to the selection and integration of digital technologies and proposes a data flow framework with possible ways of combining digital technologies. The proposed framework shows alternative data flows between a combination of technologies depending on what digital technologies are selected and how they are integrated.

Place, publisher, year, edition, pages
Informa UK Limited, 2025
Keywords
Industry 5.0, data value chain, smart manufacturing, technology integration, digital transformation, production development
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:mdh:diva-70284 (URN)10.1080/00207543.2024.2447931 (DOI)001420394400001 ()2-s2.0-85218178523 (Scopus ID)
Available from: 2025-02-26 Created: 2025-02-26 Last updated: 2026-07-05Bibliographically approved
3. Critical Factors for Selecting and Integrating Digital Technologies to Enable Smart Production: A Data Value Chain Perspective
Open this publication in new window or tab >>Critical Factors for Selecting and Integrating Digital Technologies to Enable Smart Production: A Data Value Chain Perspective
2023 (English)In: ADVANCES IN PRODUCTION MANAGEMENT SYSTEMS. PRODUCTION MANAGEMENT SYSTEMS FOR RESPONSIBLE MANUFACTURING, SERVICE, AND LOGISTICS FUTURES, APMS 2023, PT I, Springer Science and Business Media Deutschland GmbH , 2023, p. 311-325Conference paper, Published paper (Refereed)
Abstract [en]

With the development towards Industry 5.0, manufacturing companies are developing towards Smart Production, i.e., using data as a resource to interconnect the elements in the production system to learn and adapt accordingly for a more resource-efficient and sustainable production. This requires selecting and integrating digital technologies for the entire data lifecycle, also referred to as the data value chain. However, manufacturing companies are facing many challenges related to building data value chains to achieve the desired benefits of Smart Production. Therefore, the purpose of this paper is to identify and analyze the critical factors of selecting and integrating digital technologies for efficiently benefiting data value chains for Smart Production. This paper employed a qualitative-based multiple case study design involving manufacturing companies within different industries and of different sizes. The paper also analyses two Smart Production cases in detail by mapping the data flow using a technology selection and integration framework to propose solutions to the existing challenges. By analyzing the two in-depth studies and additionally two reference cases, 13 themes of critical factors for selecting and integrating digital technologies were identified.

Place, publisher, year, edition, pages
Springer Science and Business Media Deutschland GmbH, 2023
Series
IFIP Advances in Information and Communication Technology, ISSN 1868-4238, E-ISSN 1868-422X
Keywords
Digital Transformation, Industry 5.0, Production Development, Smart Manufacturing, Technology Integration, Technology Selection, Data integration, Engineering education, Critical factors, Data values, Digital technologies, Value chains, Life cycle
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
urn:nbn:se:mdh:diva-64438 (URN)10.1007/978-3-031-43662-8_23 (DOI)001360249700023 ()2-s2.0-85172421353 (Scopus ID)9783031436611 (ISBN)
Conference
IFIP Advances in Information and Communication Technology, Trondheim, Norway, 17-21 September, 2023
Available from: 2023-10-09 Created: 2023-10-09 Last updated: 2026-07-05Bibliographically approved
4. Towards Smart and Sustainable Production: A Conceptual Framework for Sustainability Considerations in Digital Technology Selection and Integration
Open this publication in new window or tab >>Towards Smart and Sustainable Production: A Conceptual Framework for Sustainability Considerations in Digital Technology Selection and Integration
2026 (English)In: IOP Conference Series: Materials Science and Engineering, Volume 1342: Materials Science and Engineering, Institute of Physics Publishing (IOPP), 2026, Vol. 1342, article id 012041Conference paper, Published paper (Refereed)
Abstract [en]

Digital technologies offer great opportunities to increase efficiency and competitiveness in production. However, many manufacturing companies struggle to select and integrate digital technologies that generate both business and sustainability value. Research on digitalisation and sustainability has expanded rapidly, but the two areas are still often treated separately. As a result, decisions regarding digital technology selection and integration frequently prioritize technical performance or cost efficiency, while overlooking long-term social and environmental implications. The purpose of this paper is therefore to identify and categorize sustainability aspects affecting the selection and integration of digital technologies to achieve smart and sustainable production. Based on a literature review and workshops with industrial participants, the study synthesizes existing research on digitalization and sustainability and structures the findings based on two dimensions identified in literature. The first dimension is the data value chain, which includes data generation, communication, storage, processing, and usage. The second dimension are the three sustainability pillars: economic, social, and environmental sustainability. The resulting conceptual framework provides a holistic understanding of how the three sustainability pillars can be embedded in digitalization decisions throughout the data value chain. Moreover, the conceptual framework shows which sustainability aspects should be addressed during the selection of digital technologies and those that require attention during the integration. The paper contributes theoretically by linking sustainability perspectives with the data value chain and digital technology selection and integration literature, and practically by offering a structure for manufacturing companies to evaluate digital technologies beyond short-term efficiency gains.

Place, publisher, year, edition, pages
Institute of Physics Publishing (IOPP), 2026
National Category
Engineering and Technology
Research subject
Industrial Systems
Identifiers
urn:nbn:se:mdh:diva-78308 (URN)10.1088/1757-899X/1342/1/012041 (DOI)001803535300041 ()
Conference
The 12th Swedish Production Symposium 24/03/2026 - 26/03/2026 Luleå, Sweden
Projects
Mälardalen Automation Research Center
Available from: 2026-06-26 Created: 2026-06-26 Last updated: 2026-07-29Bibliographically approved

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