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Waste fuel combustion: Dynamic modeling and control
Mälardalen University, School of Business, Society and Engineering, Future Energy Center.ORCID iD: 0000-0001-5520-739X
Mälardalen University, School of Business, Society and Engineering, Future Energy Center.ORCID iD: 0000-0002-8466-356X
Mälardalen University, School of Business, Society and Engineering, Future Energy Center. ABB Force Measurement, Västerås, Sweden.ORCID iD: 0000-0003-0274-4719
2018 (English)In: Processes, E-ISSN 2227-9717, Vol. 6, no 11, article id 222Article in journal (Refereed) Published
Abstract [en]

The focus of this study is to present the adherent transients that accompany the combustion of waste derived fuels. This is accomplished, in large, by developing a dynamic model of the process, which can then be used for control purposes. Traditional control measures typically applied in the heat and power industry, i.e., PI (proportional-integral) controllers, might not be robust enough to handle the the accompanied transients associated with new fuels. Therefore, model predictive control is introduced as a means to achieve better combustion stability under transient conditions. The transient behavior of refuse derived fuel is addressed by developing a dynamic modeling library. Within the library, there are two models. The first is for assessing the performance of the heat exchangers to provide operational assistance for maintenance scheduling. The second model is of a circulating fluidized bed block, which includes combustion and steam (thermal) networks. The library has been validated using data from a 160 MW industrial installation located in Västerås, Sweden. The model can predict, with satisfactory accuracy, the boiler bed and riser temperatures, live steam temperature, and boiler load. This has been achieved by using process sensors for the feed-in streams. Based on this model three different control schemes are presented: a PI control scheme, model predictive control with feedforward, and model predictive control without feedforward. The model predictive control with feedforward has proven to give the best performance as it can maintain stable temperature profiles throughout the process when a measured disturbance is initiated. Furthermore, the implemented control incorporates the introduction of a soft-sensor for measuring the minimum fluidization velocity to maintain a consistent level of fluidization in the boiler for deterring bed material agglomeration.

Place, publisher, year, edition, pages
MDPI AG , 2018. Vol. 6, no 11, article id 222
Keywords [en]
Circulating fluidized bed boiler, Dynamic modeling, Process control, Refuse derived fuel, Waste to energy
National Category
Energy Engineering
Identifiers
URN: urn:nbn:se:mdh:diva-41774DOI: 10.3390/pr6110222ISI: 000451530400018Scopus ID: 2-s2.0-85057842748OAI: oai:DiVA.org:mdh-41774DiVA, id: diva2:1272916
Available from: 2018-12-20 Created: 2018-12-20 Last updated: 2025-10-10Bibliographically approved
In thesis
1. Modelling Towards Control of Dynamic Systems: Applications on RDF Fired CFB Performance and DHN Distribution
Open this publication in new window or tab >>Modelling Towards Control of Dynamic Systems: Applications on RDF Fired CFB Performance and DHN Distribution
2020 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

The combination of global warming along with increasing energy demand necessitates the importance of improving processes pertaining to the production and consumption of energy in combined heat and power plants. This thesis brings to light transient factors currently burdening process performance for circulating fluidized bed boilers (CFBs) combusting refuse derived fuels (RDFs) and district heating networks (DHN). These two domains are not completely disconnected from one another, which is the case for Northern European countries. Heat can be generated from a central location to be distributed through a network of customers to meet a heating demand. Results show that first-principle modelling techniques have the capacity to capture transients factors associated within the aforementioned entwined energy systems.

On the production side, obtaining real-time information pertaining to the lower heating value of refuse derived fuel affords the ability to implement feed-forward model predictive control. Therefore, feed-forward model predictive control has the potential to minimize combustion temperature swings by making the necessary controls moves before changes in the fuel’s composition are actualized by the process. On the consumption side, attaining a deeper understanding of district heating network dynamics, e.g. heat propagation, network losses, distribution delays, and end-user requirements, introduces the possibility to analyse network performance and reduce peak load production. The perspective of quick network performance can be achieved by an automated approach to building and simulating district heating networks. Nonconventional end-user heating configurations, e.g. homes utilizing district heating and a heat pump, has the potential of illustrating how heating consumption patterns may change over time. Peak load reduction is achievable in district heating networks when it is possible to reduce network supply temperature. This can be achieved by predicting end-user heating requirements and using this information for feed-forward model predictive control.

The overall observations made in this thesis demonstrates that process improvements are obtainable for transient energy systems. Despite the presented work focusing on only one type of energy production and one type of consumption, the approach described unlocks a flexibility that eliminates the need for unambiguous modelling and simulations by allowing for the reusability of model components. The exportability of these models further distinguishes them, as they can be used to test new control approaches within an energy system as real-time predictions within each energy sub-system become more accessible.

Place, publisher, year, edition, pages
Västerås: Mälardalen University, 2020
Series
Mälardalen University Press Dissertations, ISSN 1651-4238 ; 319
Keywords
Heat and Power, Circulating Fluidized Bed Boiler, District Heating, Model Predictive Control, Feed-Forward, CHP
National Category
Energy Systems
Research subject
Energy- and Environmental Engineering
Identifiers
urn:nbn:se:mdh:diva-49538 (URN)978-91-7485-475-6 (ISBN)
Public defence
2020-09-29, Delta, Mälardalens högskola, Västerås, 09:15 (English)
Opponent
Supervisors
Projects
PolyPOSmart Flows
Funder
Knowledge FoundationVinnova
Available from: 2020-08-25 Created: 2020-08-18 Last updated: 2025-10-10Bibliographically approved

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Zimmerman, NathanKyprianidis, KonstantinosLindberg, Carl-Fredrik

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