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Data-statistical prognostics and health monitoring of small-scale hydrogen fueled gas turbines
Department of Energy and Petroleum Engineering, University of Stavanger, Stavanger, 4036, Norway.
Mälardalen University, School of Business, Society and Engineering, Future Energy Center.
Department of Energy and Petroleum Engineering, University of Stavanger, Stavanger, 4036, Norway; NORCE Norwegian Research Centre, Stavanger, 4021, Norway.
Mälardalen University, School of Business, Society and Engineering, Future Energy Center.ORCID iD: 0000-0002-8466-356X
2025 (English)In: International journal of hydrogen energy, ISSN 0360-3199, E-ISSN 1879-3487, Vol. 106, p. 96-118Article in journal (Refereed) Published
Abstract [en]

The flue gas associated with hydrogen fueled gas turbines has enhanced steam content and different thermophysical properties as compared to that of natural gas fuel case. The enhanced steam might lead to a rigorous corrosion degradation in the hot gas path components of the gas turbines such as turbine blades. In addition to this, high heat transfer rate can contribute to erosion, thermal fatigue, and creep damages. Hydrogen fueled gas turbines are also susceptible to some common routine faults such as fouling in the compressor section. Consequently, the health and performance of a hydrogen fueled gas turbines are degraded. Therefore, health monitoring in terms of remaining useful life (RUL) estimation of such turbines is of greater interest for the gas turbines OEMs and operators to ensure an enhanced availability and reliability in line with industry 4.0. The current study, therefore, develops a performance-based RUL estimation model for a 100-kW micro gas turbine that was recently retrofitted with hydrogen compliant FLOX burner. The validated performance model was further utilized for synthesizing run to failure data for fault diagnosis and RUL estimation. The study further incorporated linear and polynomial regression approaches and compared the end of life of gas turbines running on natural gas and hydrogen fuels. It became evident from the study that RUL of a gas turbine running on hydrogen fuel is approximately 6.47% lower than that of natural gas fueled gas turbines. These findings underline the necessity of using strong prediction models, as well as targeted maintenance actions, to limit the consequences of turbine corrosion in hydrogen powered micro gas turbines. The findings of the present study further provide new horizons for design modification and effective health monitoring of hydrogen fueled gas turbines.

Place, publisher, year, edition, pages
Elsevier, 2025. Vol. 106, p. 96-118
Keywords [en]
Gas turbines, Health monitoring, Hydrogen fuel, Hydrogen induced corrosion, Remaining useful life, Coal, Compressibility of gases, Corrosion fatigue, Diagnosis, Gas compressors, Hydrogen fuels, Linear regression, Natural gas, Polynomial regression, Steam turbines, Turbine components, Hydrogen-fuelled, Hydrogen-induced corrosion, Life estimation, Micro-gas, Property, Remaining useful lives, Small scale, Steam content, Thermophysical
National Category
Energy Engineering
Identifiers
URN: urn:nbn:se:mdh:diva-70126DOI: 10.1016/j.ijhydene.2025.01.437ISI: 001417225600001Scopus ID: 2-s2.0-85216533405OAI: oai:DiVA.org:mdh-70126DiVA, id: diva2:1936990
Available from: 2025-02-12 Created: 2025-02-12 Last updated: 2025-10-10Bibliographically approved

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Fentaye, Amare DesalegnKyprianidis, Konstantinos

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