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Selecting cooling methods for electric motors
Key Laboratory of Refrigeration Technology of Tianjin, International Centre in Fundamental and Engineering Thermophysics, Tianjin University of Commerce, Tianjin, 300134, China.
Key Laboratory of Refrigeration Technology of Tianjin, International Centre in Fundamental and Engineering Thermophysics, Tianjin University of Commerce, Tianjin, 300134, China.
Key Laboratory of Refrigeration Technology of Tianjin, International Centre in Fundamental and Engineering Thermophysics, Tianjin University of Commerce, Tianjin, 300134, China.
Mälardalen University, School of Business, Society and Engineering, Future Energy Center.ORCID iD: 0000-0001-8191-4901
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2025 (English)In: Applied Thermal Engineering, ISSN 1359-4311, E-ISSN 1873-5606, Vol. 274, no Part B, article id 126554Article in journal (Refereed) Published
Abstract [en]

Electric motors (EMs) are the key component for electric vehicles (EVs) and electric aircrafts (EAs). To achieve high performance, the working temperature of EMs has to be well controlled as high temperature can accelerate the motor degradation and even cause failure. Although many methods have been developed for EM cooling, there lacks guidance about how to select the cooling methods to meet the requirements. This review provides a comprehensive analysis about the existing technologies using the heat transfer coefficient (HTC) and the maximum heat flux (MHF) as key performance indicators (KPIs), including indirect and direct air-based cooling, liquid jacket-based cooling, spray cooling, heat pipe-based cooling, potting cooling, immersion cooling, inter-winding cooling, intra-winding cooling, and PCM cooling. Based on performance comparisons, suggestions are provided to facilitate the selection of cooling methods when designing EMs and optimizing the configuration of EVs and EAs.

Place, publisher, year, edition, pages
Elsevier BV , 2025. Vol. 274, no Part B, article id 126554
Keywords [en]
Cooling method selection, Electric motor, Heat transfer coefficient, Maximum heat flux, Performance comparison
National Category
Energy Engineering
Identifiers
URN: urn:nbn:se:mdh:diva-71460DOI: 10.1016/j.applthermaleng.2025.126554ISI: 001509208500001Scopus ID: 2-s2.0-105004414975OAI: oai:DiVA.org:mdh-71460DiVA, id: diva2:1960751
Available from: 2025-05-23 Created: 2025-05-23 Last updated: 2026-05-13Bibliographically approved

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Avelin, AndersLi, Hailong

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