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Towards Holistic Cyber-Physical Production Systems in Existing Production Environment: Challenges from a Case Study
Mälardalen University, School of Innovation, Design and Engineering, Innovation and Product Realisation. (Product and Production Development)
Mälardalen University, School of Innovation, Design and Engineering, Innovation and Product Realisation. (Product and Production Development)ORCID iD: 0000-0002-5963-2470
Mälardalen University, School of Innovation, Design and Engineering, Innovation and Product Realisation. (Product and Production Development)ORCID iD: 0000-0002-7512-4425
Mälardalen University, School of Innovation, Design and Engineering, Embedded Systems.ORCID iD: 0000-0003-3469-1834
2025 (English)In: Proceedings of the 58th CIRP Conference on Manufacturing Systems 2025, Elsevier BV , 2025, Vol. 134, p. 115-120Conference paper, Published paper (Refereed)
Abstract [en]

Cyber-physical production systems (CPPS) are the backbone of Smart Production. Digital transformation often starts from a hierarchical systems landscape based on the automation pyramid with legacy systems and low data availability. CPPS's are characterized by a decentralized structure with the ability to share data and services across the value chain, to gain benefits in line with Industry 5.0 demands. Literature proposes different models, which in theory should enable companies with individual starting points and legacy systems to implement a holistic CPPS architecture. Nevertheless, companies struggle with its implementation. Therefore, the purpose of this article is to analyze challenges when implementing a holistic CPPS architecture. A case study assesses the transformation of a global manufacturing company towards a holistic CPPS architecture with input from stakeholders at management level to operators. This paper provides examples and insights into current challenges and gives recommendations for next steps towards a holistic CPPS architecture.

Place, publisher, year, edition, pages
Elsevier BV , 2025. Vol. 134, p. 115-120
Series
Procedia CIRP, ISSN 22128271
Keywords [en]
Cyber-Physical Production System, Digital Transformation, Smart Production, Architecture, Computer architecture, Cyber Physical System, Embedded systems, Legacy systems, Metadata, Service industry, Case-studies, Cybe-physical production system, Cyber physicals, Data availability, Decentralized structures, Production environments, Production system, Systems architecture, Hierarchical systems
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
URN: urn:nbn:se:mdh:diva-72719DOI: 10.1016/j.procir.2025.03.020Scopus ID: 2-s2.0-105009408981OAI: oai:DiVA.org:mdh-72719DiVA, id: diva2:1982961
Conference
58th CIRP Conference on Manufacturing Systems, CMS 2025, Twente, Netherlands, 13-16 April, 2025
Funder
Knowledge Foundation, 20200132XPRES - Initiative for excellence in production research, 0219, 2016Available from: 2025-07-09 Created: 2025-07-09 Last updated: 2025-11-12Bibliographically approved

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Englund, TobiasBruch, JessicaChirumalla, KoteshwarAshjaei, Seyed Mohammad Hossein

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