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Industry 4.0: Automating Gearbox Sound Anomaly Detection Using Machine Learning
Faculty of Science and Engineering, Åbo Akademi University, Turku, Finland.
Faculty of Science and Engineering, Åbo Akademi University, Turku, Finland.
Faculty of Science and Engineering, Åbo Akademi University, Turku, Finland.
Faculty of Science and Engineering, Åbo Akademi University, Turku, Finland.
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2025 (English)In: 2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA), Institute of Electrical and Electronics Engineers (IEEE) , 2025, p. 1-8Conference paper, Published paper (Refereed)
Abstract [en]

The manufacturing sector increasingly relies on artificial intelligence (AI) to automate fault detection processes. However, existing methods for anomaly detection often struggle with data imbalances and high computational demands, limiting their scalability in industrial environments. This paper implements a system for efficient gearbox anomaly detection in manufacturing processes. We propose a machine learning-based automated system for detecting anomalies in the sound produced by gearbox systems in functional testing facilities. An evaluation of four machine learning (ML) algorithms was performed. Gaussian Mixture Model (GMM), Isolation Forest, K-Means, and One-Class Support Vector Machine (OC-SVM). The OC-SVM algorithm demonstrated the highest level of performance, achieving 88% specificity. This paper also discusses the development and on-site deployment of a fully functional solution that enables real-time fault detection. Our approach reinforces the feasibility of using sound analysis with semi-supervised learning to enhance anomaly detection in industrial settings, bridging the gap between AI-driven quality control and practical deployment. Future work will focus on improving the defective dataset and increasing the interpretability of the prediction model. These objectives are designed to promote improved transparency and trust in the system.

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers (IEEE) , 2025. p. 1-8
Series
IEEE Conference on Emerging Technologies and Factory Automation, ISSN 1946-0759
National Category
Computer and Information Sciences
Identifiers
URN: urn:nbn:se:mdh:diva-74535DOI: 10.1109/etfa65518.2025.11205565ISI: 001826397800039Scopus ID: 2-s2.0-105021835811ISBN: 979-8-3315-5383-8 (print)OAI: oai:DiVA.org:mdh-74535DiVA, id: diva2:2016375
Conference
2025 IEEE 30th International Conference on Emerging Technologies and Factory Automation (ETFA)
Available from: 2025-11-25 Created: 2025-11-25 Last updated: 2026-09-02Bibliographically approved

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Leberruyer, Nicolas

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